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Product Briefing
Space-Efficient Vertical Layout: Vertically stacked forming stations allow for dual-profile production within the footprint of a single-layer machine.
Precision Profile Engineering: Each layer is independently calibrated to handle specific material thicknesses and rib heights without interference.
Automated Production Workflow: The integrated PLC system manages decoiling, forming, and cutting tasks with minimal operator intervention.
Industrial Strength Components: Features induction-hardened solid shafts and CNC-machined rollers for decades of reliable performance.
Versatile Profile Options: Capable of producing a wide range of wall and roof profiles for residential, commercial, and industrial applications.
Detailed Description
Technical Parameters
| Component | Specifications |
|---|---|
| Material Capability | Pre-painted / Galvanized / Galvalume Steel Coils |
| Thickness Range | 0.3mm - 0.7mm (Standard) / Up to 1.0mm (Custom) |
| Coil Feeding Width | 1000mm / 1200mm / 1220mm / 1250mm |
| Number of Stations | 20 - 24 Rows (Shared between two layers) |
| Drive Method | Heavy-duty Double-row Chain / Gearbox |
| Roller Finish | 0.05mm - 0.08mm Hard Chrome Coating |
| Cutting Blade | High-strength Cr12Mov with Heat Treatment |
| Control Logic | Industrial PLC with Touch Screen Interface |
Unique Technical Advantages
Zero-Defect Switching: Transitioning production between the wall panel and the trapezoidal layer is instantaneous, requiring no mechanical adjustments or downtime.
Reinforced Frame Integrity: The extra-thick 350-400H beam base prevents structural flexing, ensuring that both layers maintain perfect alignment over years of use.
Multi-Stage Stress Relief: Specialized roller sequences minimize internal material stress, preventing the "oil canning" effect on wide wall cladding profiles.
Integrated Safety Protocols: Features emergency stop circuits, protective gear covers, and PLC-monitored fault detection for safe industrial operation.
