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Home Products Roof Panel Forming Machine Double Layer Forming Machine Double-layer Forming Machine For The Production Of Sandwich Panel
Double-layer Forming Machine For The Production Of Sandwich Panel
Double-layer Forming Machine For The Production Of Sandwich Panel Double-layer Forming Machine For The Production Of Sandwich Panel Double-layer Forming Machine For The Production Of Sandwich Panel Double-layer Forming Machine For The Production Of Sandwich Panel Double-layer Forming Machine For The Production Of Sandwich Panel

Double-layer Forming Machine For The Production Of Sandwich Panel

Product Attributes :

Application: Production of trapezoidal metal roof sheets

Material Thickness: 0.3 – 0.8 mm

Feeding Width: 1000-1220 mm

Production Speed: 8-15 m/min

Note: Custom sizes & profiles available

WhatsApp: +86 156 1372 7379

Product Description
Product Introduction:

One Machine, Two Insulation Solutions: Stop investing in separate production lines for different core materials. This dual-layer system gives you the lightweight thermal efficiency of EPS sandwich panels for standard construction, while keeping the fireproof rock wool composite panels ready for projects requiring superior fire resistance and acoustic insulation.

Zero-Downtime Core Switching: Forget the tedious process of reconfiguring the entire line. The upper and lower layers operate on completely isolated drive systems and glue spraying stations. When a new order comes in, simply select the EPS or rock wool profile on the PLC screen and start producing immediately.

Watertight Precision Cutting: Both sandwich panel types require exact edge alignment to ensure perfect interlocking and thermal sealing. Our universal hydraulic post-cut system uses Cr12 quenched blades to deliver burr-free cuts with a strict ±1mm tolerance, ensuring every composite panel locks together perfectly on-site.

Heavy-Duty Anti-Vibration Base: Composite panel production demands consistent pressure during the curing phase. We use a reinforced 400H steel beam base with 20mm thick side plates to completely absorb forming and pressing stress, guaranteeing that the steel skins remain perfectly flat and the core adhesion is uniform.

Smart Production Management: The intuitive PLC interface doesn't just run the machine; it acts as your production manager. Set exact lengths, track batch counts, monitor glue flow rates, and diagnose issues in real-time, allowing a single operator to manage both insulated panel types effortlessly.

Product Description & Parameters:
The Double-layer Forming Machine For The Production Of Sandwich Panel is not just a space-saving tool; it is a strategic response to the diverse demands of the modern insulated building market. In steel construction, EPS sandwich panels are highly sought after for their lightweight structure and cost-effective thermal insulation in standard warehouses, while rock wool sandwich panels are the go-to choice for projects with strict fire safety codes and acoustic requirements.
Traditionally, manufacturers had to dedicate separate floor space and capital to two different composite lines. This dual-layer system solves that bottleneck by stacking two fully independent production lines vertically. The upper layer is dedicated to the lightweight EPS sandwich panel, while the lower layer handles the heavy-duty fireproof rock wool composite panel. Because each layer has its own motor, glue spraying system, and hydraulic cutting station, transitioning between these two distinct insulation solutions takes zero mechanical setup time.
Built on a massive anti-vibration frame and driven by an intelligent PLC, the machine ensures that whether you are producing 50mm EPS panels or 100mm rock wool boards, the steel skin remains perfectly smooth and the cut edges are perfectly flush. It is the ultimate solution for suppliers who need to adapt to varying regional building codes and insulation requirements without expanding their factory footprint.
No. Main Parameter / Feature Details
1 Applicable Material Color steel / Galvanized steel / Aluzinc coil
2 Material Thickness Range 0.3 - 0.8 mm
3 Material Yield Strength 235 - 550 MPa
4 Coil Width Range 1000 / 1200 / 1250 mm (customizable)
5 Upper Layer Profile EPS Sandwich Panel (40-300mm core)
6 Lower Layer Profile Rock Wool Sandwich Panel (40-150mm core)
7 Forming Speed 2 - 6 m/min (adjustable via frequency converter)
8 Number of Roller Stations Upper: 14 rows / Lower: 16 rows
9 Main Motor Power 5.5 - 7.5 kW × 2 (Independent drives)
10 Hydraulic Station Power 5.5 - 7.5 kW
11 Roller Material 45# forged steel with hard chrome plating (0.05mm)
12 Shaft Material 45# / 40Cr steel, diameter 75-85mm, tempered & polished
13 Cutting Blade Material Cr12 mould steel with quenching treatment (HRC 58-62)
14 Cutting Method Hydraulic post-cut, automatic pause and cut
15 Control System PLC with touch screen (Siemens / Mitsubishi / Delta)
16 Voltage 380V / 50Hz / 3 Phase (customizable)
17 Machine Dimensions Approx. 12m - 18m × 2.0m - 2.5m × 2.0m - 2.8m
18 Machine Weight Approx. 12 - 18 Tons
19 Length Tolerance ±1 - 2 mm
20 Uncoiler Capacity Up to 5 tons (manual or hydraulic)
21 Driving Mode Chain transmission
22 Warranty 12-24 months free warranty + lifelong technical support
 

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