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Home Products Roof Panel Forming Machine Double Layer Forming Machine TP40 TP25 Ibr Roof Double Layer Roll Forming Machine
TP40 TP25 Ibr Roof Double Layer Roll Forming Machine
TP40 TP25 Ibr Roof Double Layer Roll Forming Machine TP40 TP25 Ibr Roof Double Layer Roll Forming Machine TP40 TP25 Ibr Roof Double Layer Roll Forming Machine TP40 TP25 Ibr Roof Double Layer Roll Forming Machine TP40 TP25 Ibr Roof Double Layer Roll Forming Machine

TP40 TP25 Ibr Roof Double Layer Roll Forming Machine

Product Attributes :
Type
Tile Forming Machine
Tile Type
Colored Glaze Steel
Rolling thinckness
0.3-0.8mm
Feeding width
914-1450mm
Weight
6800kg
Warranty
1 Year
Product Description
Product Introduction:

One Machine, Two Roofing Architectures: Stop buying separate lines for different roof pitches. This dual-layer system gives you the structural advantage of TP40 IBR for wide-span industrial warehouses, while keeping the TP25 IBR ready for steep-pitch residential or commercial projects requiring superior water shedding.

Zero-Downtime Profile Switching: Forget the tedious process of swapping out rollers. The upper and lower layers operate on completely isolated drive systems. When a new order comes in, simply select the TP40 or TP25 profile on the PLC screen and start producing immediately.

Watertight Precision Cutting: Both IBR profiles require exact edge alignment to prevent roof leaks. Our universal hydraulic post-cut system uses Cr12 quenched blades to deliver burr-free cuts with a strict ±1mm tolerance, ensuring every panel locks together perfectly on-site.

Heavy-Duty Anti-Vibration Base: IBR profiles demand consistent pressure. We use a reinforced 350H steel beam base with 20mm thick side plates to completely absorb forming stress, guaranteeing that the TP25 ribs remain sharp and the TP40 flat surfaces stay perfectly smooth.

Smart Production Management: The intuitive PLC interface doesn't just run the machine; it acts as your production manager. Set exact lengths, track batch counts, and monitor diagnostics in real-time, allowing a single operator to manage both roofing profiles effortlessly.

Product Description & Parameters:
The TP40 & TP25 IBR Double Layer Roll Forming Machine is not just a space-saving tool; it is a strategic response to the diverse demands of the modern roofing market. In steel construction, the TP40 IBR profile is highly sought after for its wide coverage and structural strength in large industrial spans, while the TP25 IBR is the go-to choice for projects with steep roof pitches where rapid water runoff is critical.
Traditionally, manufacturers had to dedicate separate floor space and capital to two different single-layer machines. This dual-layer system solves that bottleneck by stacking two fully independent production lines vertically. The upper layer is dedicated to the wide-span TP40 IBR, while the lower layer handles the steep-pitch TP25 IBR. Because each layer has its own motor and hydraulic cutting system, transitioning between these two distinct architectural profiles takes zero mechanical setup time.
No. Main Parameter / Feature Details
1 Applicable Material Color steel / Galvanized steel / Aluzinc coil
2 Material Thickness Range 0.3 - 0.8 mm
3 Material Yield Strength 235 - 550 MPa
4 Coil Width Range 1000 / 1200 / 1220 / 1250 mm (customizable)
5 Upper Profile TP40 IBR Trapezoidal Roof Panel (customizable)
6 Lower Profile TP25 IBR Trapezoidal Roof Panel (customizable)
7 Forming Speed 8 - 15 m/min (adjustable via frequency converter)
8 Number of Roller Stations Upper: 13-16 rows / Lower: 11-13 rows
9 Main Motor Power 4 - 5.5 kW × 2 (Independent drives)
10 Hydraulic Station Power 4 - 5.5 kW
11 Roller Material 45# forged steel with hard chrome plating (0.05mm)
12 Shaft Material 45# / 40Cr steel, diameter 70-80mm, tempered & polished
13 Cutting Blade Material Cr12 mould steel with quenching treatment (HRC 58-62)
14 Cutting Method Hydraulic post-cut, automatic pause and cut
15 Control System PLC with touch screen (Siemens / Mitsubishi / Delta)
16 Voltage 380V / 50Hz / 3 Phase (customizable)
17 Machine Dimensions Approx. 7m - 10m × 1.3m - 1.65m × 1.1m - 1.6m
18 Machine Weight Approx. 5 - 9 Tons
19 Length Tolerance ±1 - 2 mm
20 Uncoiler Capacity Up to 5 tons (manual or hydraulic)
21 Driving Mode Chain transmission
22 Warranty 12-24 months free warranty + lifelong technical support
 

TP40 and TP25 IBR double layer roll forming machine engineered for dual-span metal roofing productionUpper layer roll forming station precisely shaping wide-span TP40 IBR trapezoidal roof panels

Lower layer roll forming station seamlessly producing steep-pitch TP25 IBR corrugated trapezoidal sheets

Heavy-duty 350H welded steel frame structure providing maximum stability for the dual-profile IBR roll former

High-capacity hydraulic decoiler feeding color steel coils smoothly into the TP40 and TP25 double layer line

 

 

 

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