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Double Layer Glazed Tile Roll Forming Machine
Double Layer Glazed Tile Roll Forming Machine Double Layer Glazed Tile Roll Forming Machine Double Layer Glazed Tile Roll Forming Machine Double Layer Glazed Tile Roll Forming Machine Double Layer Glazed Tile Roll Forming Machine

Double Layer Glazed Tile Roll Forming Machine

Product Attributes :

Application Production of trapezoidal metal roof sheets

Material Thickness 0.3 – 0.8 mm

Feeding Width 1000-1220 mm

Production Speed 8-15m/min

Note  Custom sizes & profiles available

WhatsApp  15613727379

Product Description

 

Product Introduction:

One Machine, Two Architectural Styles: Stop buying separate lines for different tile aesthetics. This dual-layer system gives you the classic, antique elegance of traditional glazed tiles for heritage and villa projects, while keeping modern-style glazed profiles ready for contemporary commercial and residential buildings.

Zero-Downtime Profile Switching: Forget the tedious process of swapping out rollers. The upper and lower layers operate on completely isolated drive systems. When a new order comes in, simply select the desired glazed tile profile on the PLC screen and start producing immediately.

Watertight Precision Cutting: Both glazed tile profiles require exact edge alignment to prevent roof leaks and maintain visual appeal. Our universal hydraulic post-cut system uses Cr12 quenched blades to deliver burr-free cuts with a strict ±1mm tolerance, ensuring every tile locks together perfectly on-site.

Heavy-Duty Anti-Vibration Base: Glazed tile profiles demand consistent pressure during the pressing phase. We use a reinforced 350H steel beam base with 20mm thick side plates to completely absorb forming stress, guaranteeing that the glazed ribs remain sharp and the flat surfaces stay perfectly smooth.

Smart Production Management: The intuitive PLC interface doesn't just run the machine; it acts as your production manager. Set exact lengths, track batch counts, and monitor diagnostics in real-time, allowing a single operator to manage both roofing tile styles effortlessly.

Product Description & Parameters:
The Double Layer Glazed Tile Roll Forming Machine is not just a space-saving tool; it is a strategic response to the diverse demands of the modern architectural roofing market. In steel construction, traditional glazed tiles are highly sought after for their antique elegance and cultural appeal in villa and heritage projects, while modern glazed profiles are the go-to choice for contemporary buildings requiring a sleek, refined aesthetic.
Traditionally, manufacturers had to dedicate separate floor space and capital to two different single-layer machines. This dual-layer system solves that bottleneck by stacking two fully independent production lines vertically. The upper layer is dedicated to the traditional-style glazed tile, while the lower layer handles the modern-style glazed profile. Because each layer has its own motor and hydraulic cutting system, transitioning between these two distinct architectural styles takes zero mechanical setup time.
Built on a massive anti-vibration frame and driven by an intelligent PLC, the machine ensures that whether you are producing 0.4mm commercial tiles or 0.7mm heavy-duty architectural panels, the glazed rib definition remains crisp and the cut edges are perfectly flush. It is the ultimate solution for suppliers who need to adapt to varying regional architectural preferences and design trends without expanding their factory footprint.
No. Main Parameter / Feature Details
1 Applicable Material Color steel / Galvanized steel / Aluzinc coil
2 Material Thickness Range 0.3 - 0.8 mm
3 Material Yield Strength 235 - 550 MPa
4 Coil Width Range 1000 / 1200 / 1220 / 1250 mm (customizable)
5 Upper Profile Traditional-Style Glazed Tile (customizable)
6 Lower Profile Modern-Style Glazed Tile (customizable)
7 Forming Speed 8 - 15 m/min (adjustable via frequency converter)
8 Number of Roller Stations Upper: 13-16 rows / Lower: 11-13 rows
9 Main Motor Power 4 - 5.5 kW × 2 (Independent drives)
10 Hydraulic Station Power 4 - 5.5 kW
11 Roller Material 45# forged steel with hard chrome plating (0.05mm)
12 Shaft Material 45# / 40Cr steel, diameter 70-80mm, tempered & polished
13 Cutting Blade Material Cr12 mould steel with quenching treatment (HRC 58-62)
14 Cutting Method Hydraulic post-cut, automatic pause and cut
15 Control System PLC with touch screen (Siemens / Mitsubishi / Delta)
16 Voltage 380V / 50Hz / 3 Phase (customizable)
17 Machine Dimensions Approx. 7m - 10m × 1.3m - 1.65m × 1.1m - 1.6m
18 Machine Weight Approx. 5 - 9 Tons
19 Length Tolerance ±1 - 2 mm
20 Uncoiler Capacity Up to 5 tons (manual or hydraulic)
21 Driving Mode Chain transmission
22 Warranty 12-24 months free warranty + lifelong technical support

 

Heavy-duty metal roofing machine featuring dual-layer forming rollers and hydraulic cutting system.

Automated glazed tile production line showing the decoiler and PLC control panel.

Wide-angle view of a double deck roll forming machine setup for metal roof panels.

Precision engineering machinery displaying the upper glazed tile and lower trapezoid roller sets.

Factory floor scene with a yellow safety line separating the walkway from the tile forming equipment.

Modern metalworking station equipped with a digital display screen and electrical control cabinets.

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