Steel Ridge Cap Production Line

Product Attributes :

Material of rollers High grade 45# forged steel, surface hard chromium plating Rows of rollers 14 stations Material of shafts High grade 45# forged steel Diameter of shafts 50 mm Material of cutting blade Cr12 Heat Treatment Speed 10-15 m/min Side plate thickness 16 mm

Product Description

Product Introduction

The Ridge Cap Roll Forming Machine is a highly efficient and automated industrial equipment specifically designed to produce metal ridge caps and flashings for roofing systems. By continuously bending and shaping color steel or galvanized coils into precise angular profiles, this machine creates essential components that seal the roof's peak, preventing water infiltration while enhancing the building's aesthetic appeal. Widely used in industrial, commercial, and residential construction, this equipment replaces traditional manual bending processes, offering superior dimensional consistency, high production speed, and significant labor cost savings.

Technical Parameters

Parameter	Technical Details
Applicable Material	Color steel coil, galvanized steel, aluminum, alu-zinc
Material Thickness Range	0.3mm to 0.8mm (Adjustable)
Feeding Width	Up to 500mm (Standard, customizable)
Forming Stations	10 to 14 stations (Depending on profile complexity)
Roller Material	High-grade 45# Steel (Hard chrome plated and polished)
Main Motor Power	3KW to 5.5KW
Hydraulic Station Power	3KW to 4KW
Production Speed	10 to 15 m/min (Frequency inverter control)
Control System	PLC + Touch Screen Interface (e.g., Delta, Siemens)
Cutting System	Hydraulic mold cutting, automatic positioning
Voltage	380V / 50Hz / 3-Phase (Customizable)
Overall Dimensions	Approx. 6.5m (L) x 1.1m (W) x 1.5m (H)

Key Features & Advantages

Impeccable Surface Quality: Rollers are precision-machined from high-grade steel, heat-treated, and hard chrome plated to ensure the finished ridge caps have a smooth, scratch-free surface and exact dimensions.

Fully Automatic Hydraulic Cutting: The integrated hydraulic system with Cr12 steel blades performs automatic, burr-free cutting to the exact programmed length, ensuring high efficiency and clean edges.

Smart PLC Control: Equipped with an intuitive touch screen that allows operators to easily set batch quantities, target lengths, and production speeds. It supports both automatic and manual operating modes for maximum flexibility.

Robust Machine Frame: The main body is constructed from heavy-duty welded steel and undergoes stress-relief treatment, guaranteeing high stability and zero deformation during continuous high-speed operation.

Versatile Customization: We offer comprehensive OEM/ODM services. The roller sets can be customized to produce various ridge cap profiles (e.g., box profile, angular, or custom architectural designs) to perfectly match specific roofing panels.