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Rock Wool And EPS Sandwich Panel Production Line
Product Name: Color steel sandwich panel
Definition: An insulation composite board constructed from color-coated steel plates, bottom plates, and an insulation core material, bonded together with high-strength adhesive.
Applications: Widely used in anti-corrosion, pressure vessels, power generation, petrochemical, and pharmaceutical industries.
Advantages: Lightweight (10-14kg/㎡), excellent thermal insulation, easy installation, aesthetic appearance, and high structural strength.
Product Briefing
Efficient Linear Layout: A straight-line arrangement simplifies material flow, reduces floor complexity, and speeds up installation.
Dual-Core Compatibility: Seamlessly handles both rock wool (fireproof) and EPS foam (insulation) core materials.
Continuous Laminating Press: High-pressure caterpillar press with multi-zone heating for permanent core-to-skin bonding.
Synchronized Flying Saw: Precision cutting unit that tracks panel speed for accurate, burr-free cuts without stopping the line.
Unified PLC Control: A centralized control architecture synchronizes all line sections for consistent production quality.
Detailed Description
Technical Parameters
| Component | Technical Specification |
|---|---|
| Line Layout | Straight-Line (Linear) Full Automatic |
| Core Materials | Rock Wool / EPS Foam / Glass Wool |
| Panel Thickness | 50mm - 250mm (Adjustable) |
| Effective Width | 950mm - 1150mm (Customizable) |
| Steel Skin Thickness | 0.3mm - 0.8mm (Pre-painted Steel) |
| Line Speed | 3m - 7m Per Minute (Core Dependent) |
| Heating Zone | 6m - 12m Constant Temperature Press Zone |
| Cutting Unit | Synchronized Flying Saw / Ribbon Cutter |
| Drive Synchronization | Multi-Section Frequency Inverter Matching |
| Control System | Centralized Smart PLC (Siemens / Mitsubishi) |
Unique Technical Advantages
Simplified Material Flow: The straight-line arrangement eliminates complex return paths, reducing the risk of material misalignment.
Anti-Shear Speed Matching: Real-time frequency inverter synchronization ensures top skin, bottom skin, and core advance at identical velocities.
Rapid Core Switching: The integrated feeding interface allows quick transitions between rock wool and EPS foam with minimal downtime.
Unified Diagnostics: A single control cabinet provides real-time monitoring of every production section for proactive maintenance.
