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Product Briefing
High-Throughput Gearbox Drive: Features a precision gearbox transmission system for smooth, high-torque power delivery at maximum speeds.
Industrial Speed Logic: Engineered to achieve production speeds of up to 25m/min (excluding cutting) for high-volume manufacturing.
Massive Structural Frame: Built on an extra-heavy 400H beam base to eliminate vibration during high-speed industrial cycles.
Smart Automation Suite: Integrated high-end PLC with real-time diagnostics and cloud-ready batch tasking for 24/7 operation.
Rapid Hydraulic Cutoff: Utilizes a specialized high-speed hydraulic station to minimize cutting dwell time and maximize hourly output.
Detailed Description
Technical Parameters
| Feature | Technical Specification |
|---|---|
| Capacity Category | High Speed / Heavy Industrial (24/7 Ready) |
| Max Production Speed | 20 - 25 Meters Per Minute (Continuous) |
| Drive Technology | Precision Gearbox / 1.2 Inch Double-Row Chain |
| Forming Stations | 18 - 25 Stages (Optimized for Speed Stability) |
| Shaft Specification | Φ85mm - Φ90mm Solid Quenched Shafts |
| Cutting Unit | High-Speed Post-Cutting with Cr12Mov Blades |
| Control System | Industrial PLC (Siemens / Mitsubishi / Schneider) |
Unique Technical Advantages
Dynamic Speed Modulation: The system uses high-frequency inverters to smoothly accelerate and decelerate, preventing material slippage or deformation at full speed.
Oversized Mechanical Bearings: Equipped with heavy-duty tapered roller bearings on all drive shafts to handle the thermal and mechanical stress of continuous high-volume production.
Rapid Fly-Cutting Integration Ready: The control architecture is optimized for seamless integration with flying-shear or high-speed post-cutting systems for zero-stop production.
Integrated Oil-Cooling Hub: The hydraulic station includes an independent cooling fan to ensure stable cutting pressure during intensive, long-shift operations.
