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Product Description
Product Introduction:
- 1000 IBR Profile Specialization: Specifically calibrated to produce the 1000 IBR (Inverted Box Rib) trapezoidal profile, offering an optimal balance of wide coverage, structural strength, and efficient water drainage for industrial and commercial roofing applications.
- High-Rigidity Machine Construction: Built on a reinforced industrial-grade steel frame with thickened side plates, designed to absorb forming stresses and maintain tight dimensional tolerances during continuous high-speed production.
- Precision Roll Forming Technology: Utilizes precision-ground 45# forged steel rollers with hard chrome plating to shape the 1000 IBR profile, guaranteeing a flawless surface finish and consistent panel geometry for perfect on-site interlocking.
- Intelligent PLC Automation: Powered by an imported PLC (Siemens/Mitsubishi/Delta) with a user-friendly touch screen, enabling operators to easily program batch counts, panel lengths, and monitor real-time system diagnostics for efficient production.
- Burr-Free Hydraulic Cutting: Features a synchronized hydraulic post-cut system utilizing Cr12 mould steel blades (HRC 58-62) that accurately cuts 1000 IBR panels to exact lengths with a strict ±1-2mm tolerance and clean edges.
Product Description & Parameters:
The Automatic 1000 IBR Panel Roll Forming Machine is a specialized production solution tailored for manufacturers of premium steel roofing materials. The 1000 IBR trapezoidal profile is widely specified in construction due to its superior span capabilities, aesthetic ribbing, and excellent weather resistance. This equipment transforms raw color steel, galvanized, or aluzinc coils into finished roofing panels through a highly synchronized process of decoiling, precision forming, and automated cutting.
The Automatic 1000 IBR Panel Roll Forming Machine is a specialized production solution tailored for manufacturers of premium steel roofing materials. The 1000 IBR trapezoidal profile is widely specified in construction due to its superior span capabilities, aesthetic ribbing, and excellent weather resistance. This equipment transforms raw color steel, galvanized, or aluzinc coils into finished roofing panels through a highly synchronized process of decoiling, precision forming, and automated cutting.
The core advantage of this machine lies in its structural rigidity and forming precision. The reinforced base frame prevents deflection under load, while the precision-ground rollers guarantee that every 1000 IBR panel maintains consistent geometry and sharp rib definitions. The intelligent PLC control system streamlines operations, allowing for quick setup and accurate batch production. Meanwhile, the hydraulic cutting station tracks the line speed in real-time to execute exact cuts, minimizing material waste and ensuring that every panel is ready for immediate assembly. This automatic 1000 IBR roll forming machine is the reliable choice for suppliers demanding consistent quality and operational efficiency in the steel roofing market.
| No. | Main Parameter / Feature | Details |
|---|---|---|
| 1 | Applicable Material | Color steel / Galvanized steel / Aluzinc coil |
| 2 | Material Thickness Range | 0.3 - 0.8 mm |
| 3 | Material Yield Strength | 235 - 550 MPa |
| 4 | Coil Width Range | 1000 / 1200 / 1220 / 1250 mm (customizable) |
| 5 | Profile Type | 1000 IBR Trapezoidal Roof Panel |
| 6 | Forming Speed | 8 - 15 m/min (adjustable via frequency converter) |
| 7 | Number of Roller Stations | 13-16 rows |
| 8 | Main Motor Power | 4 - 5.5 kW |
| 9 | Hydraulic Station Power | 4 - 5.5 kW |
| 10 | Roller Material | 45# forged steel with hard chrome plating (0.05mm) |
| 11 | Shaft Material | 45# / 40Cr steel, diameter 70-80mm, tempered & polished |
| 12 | Cutting Blade Material | Cr12 mould steel with quenching treatment (HRC 58-62) |
| 13 | Cutting Method | Hydraulic post-cut, automatic pause and cut |
| 14 | Control System | PLC with touch screen (Siemens / Mitsubishi / Delta) |
| 15 | Voltage | 380V / 50Hz / 3 Phase (customizable) |
| 16 | Machine Dimensions | Approx. 7m - 10m × 1.3m - 1.65m × 1.1m - 1.6m |
| 17 | Machine Weight | Approx. 5 - 9 Tons |
| 18 | Length Tolerance | ±1 - 2 mm |
| 19 | Uncoiler Capacity | Up to 5 tons (manual or hydraulic) |
| 20 | Driving Mode | Chain transmission |
| 21 | Warranty | 12-24 months free warranty + lifelong technical support |
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