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Product Briefing
Dual-Profile Integrated Design: Combines wall panel and trapezoidal roof sheet forming in one machine, significantly reducing equipment footprint and investment costs.
High-End Roller Precision: Rollers are manufactured from premium 45# forged steel, precision CNC-machined, and hard-chrome plated for a scratch-free surface finish.
Intelligent PLC Control: Features a centralized Siemens or Mitsubishi PLC interface for managing batch production, length settings, and real-time monitoring of both layers.
Reinforced H-Beam Frame: Built on a heavy-duty 350H or 400H steel base to ensure mechanical stability and eliminate vibration during high-speed operation.
Synchronized Cutting System: Equipped with an integrated post-forming hydraulic cutter that provides clean, burr-free edges for both profile types without blade changes.
Detailed Description
Technical Parameters
| Feature | Technical Specification |
|---|---|
| Profile Combination | Top Layer: Wall Panel / Bottom Layer: Trapezoidal Sheet |
| Material Thickness | 0.3mm - 0.8mm (Customizable) |
| Forming Stations | 12 - 16 Rows (Top) / 16 - 22 Rows (Bottom) |
| Roller Material | High-grade 45# Steel / GCr15 with Hard Chrome Finish |
| Shaft Diameter | Φ75mm - Φ85mm Solid Induction Hardened Shafts |
| Drive System | High-Strength Double-Row Chain Drive (1.0 Inch) |
| Motor Power | 5.5KW / 7.5KW Main Motor + 3KW / 4KW Hydraulic Pump |
| Production Speed | 10 - 20 Meters Per Minute (Adjustable) |
Unique Technical Advantages
Optimized Space Utilization: The vertical stacked design allows for two production lines to occupy the space of one, ideal for factories with limited floor area.
Independent Layer Operation: While sharing a frame and motor, each forming layer is optimized for its specific rib height, preventing material deformation or overlapping issues.
Energy-Efficient Shared Drive: The high-torque shared motor system reduces overall power consumption compared to running two separate single-layer machines.
Heavy-Duty Precision Bearings: Equipped with premium tapered roller bearings on all main shafts to ensure quiet, smooth operation and long-term mechanical reliability.
