Automatic Double Layer Trapezoidal Roof Sheet Machine

Automatic Double Layer Trapezoidal Roof Sheet Machine

Product Attributes :

Application Production of trapezoidal metal roof sheets

Material Thickness 0.3 – 0.8 mm

Feeding Width 1000-1220 mm

Production Speed 8-15m/min

Note Custom sizes & profiles available

WhatsApp 15613727379

Product Description

Product Introduction:

One-Button Profile Switching: The advanced PLC stores dozens of profile recipes. Operators can switch between two different trapezoidal panel types in seconds via the touch screen, eliminating manual roller adjustments and reducing downtime.

Intelligent Length Counting: High-resolution encoders (Omron/Siemens) track material length in real-time with ±1mm accuracy. The system automatically compensates for material stretch or slip, ensuring perfect batch lengths.

Labor-Saving Automation: Fully automated decoiling, feeding, forming, counting, and cutting process. Reduces the required workforce from 5-6 operators to just 2-3, significantly lowering labor costs.

Multi-Language HMI Interface: Supports English, Spanish, Russian, and other languages. Intuitive graphical interface makes operation and troubleshooting easy for workers of all skill levels.

Real-Time Diagnostics: The PLC monitors motor load, hydraulic pressure, and encoder status. Automatically alerts operators to potential issues before they cause downtime or defects.

Product Description & Parameters:
The Automatic Double Layer Trapezoidal Roof Sheet Machine represents the next generation of roll forming technology. Traditional multi-layer machines require skilled operators to manually adjust settings for each profile change; our smart PLC system eliminates this bottleneck entirely.

With one-button switching, a single operator can manage the entire production line, responding quickly to fragmented orders and custom specifications. The intelligent control algorithm continuously monitors forming parameters and makes millisecond-level adjustments to maintain perfect panel geometry. This automation not only reduces labor costs by 40% but also minimizes human error, pushing product yield rates above 98%. For manufacturers facing rising labor costs and increasing demand for customization, this smart machine is the key to maintaining competitive advantage.

No.	Main Parameter / Feature	Details
1	Applicable Material	PPGI, GI, Aluminum
2	Material Thickness	0.3 - 0.7 mm
3	Feeding Width	Max 1200 mm
4	Forming Speed	0 - 20 m/min (Servo Controlled)
5	Forming Stations	12-16 rows per layer
6	Main Motor Power	4 - 5.5 kW (Servo Motor)
7	Hydraulic Power	3 - 4 kW
8	Roller Material	45# Steel, Chrome Plated, Polished
9	Shaft Material	45# Steel, Dia. 70mm
10	Cutting Blade Material	Cr12MoV, Quenched
11	Length Tolerance	±1 mm
12	Control System	Smart PLC + 7" Touch Screen (Delta/Siemens)
13	Encoder Brand	Omron / Siemens
14	Voltage	380V / 50Hz / 3 Phase
15	Machine Dimensions	Approx. 7.8m x 1.3m x 1.5m
16	Machine Weight	Approx. 5 - 7 Tons
17	Decoiler	5T Manual / Hydraulic
18	Warranty	12 Months + Lifetime Tech Support