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Product Briefing
Bespoke Profile Calibration: Each layer is custom-engineered to match your specific drawing, ensuring perfect panel interlocking and waterproofing.
Aerospace-Grade Roller Finish: Rollers are treated with a specialized hard-chrome coating to ensure zero friction and maximum surface protection.
Synchronized Dual-Layer Control: Integrated PLC system allows for independent calibration of both layers to handle varying material yield strengths.
Reinforced Machine Foundation: Built on a precision-aligned heavy-duty frame to eliminate microscopic flex and ensure long-term dimensional accuracy.
High-Resolution Feedback Loop: Utilizes dual-encoders to maintain a strict ±0.5mm length tolerance for all finished metal sheets.
Detailed Description
Technical Parameters
| Feature | Technical Specification |
|---|---|
| Customization Level | Full Profile Design Support (Top & Bottom Layers) |
| Material Compatibility | Pre-painted / Galvanized / Galvalume / Aluminum Coils |
| Layer Configuration | Double Layer (Independent or Simultaneous Feed Ready) |
| Forming Precision | Rib Height Tolerance ±0.2mm / Pitch Tolerance ±0.5mm |
| Main Shafts | Φ80mm - Φ90mm 45# Steel with Quenching |
| Transmission | Precision Gearbox / Double-Row Chain Drive |
| Hydraulic Pressure | 12MPa - 15MPa Stable Output |
Unique Technical Advantages
Zero-Tension Forming Logic: Our roller sequence is designed to release internal material tension, preventing the "twisting" effect common in deep-rib trapezoidal panels.
Induction-Hardened Cutting Blades: The hydraulic cutter uses Cr12Mov steel with advanced heat treatment, maintaining a razor-sharp edge for over 1 million cuts.
Anti-Condensation Coating Protection: Roller surfaces are optimized to handle anti-condensation felt-lined coils without damaging the adhesive or fibers.
Enhanced Electrical Shielding: All control circuits are protected by industrial-grade interference shielding, ensuring stable PLC performance in noisy factory environments.
