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Glazed Concrete Corrugated Roll Forming Machine
Main Structure of the Machine: 350 H Steel
Weight: Approximately 5 Tons
Dimensions: 8.5m x 1.6m x 1.6m
Voltage: 380V, 50Hz, 3 Phases (Customizable upon request)
Certificate: CE / ISO
Customization: Available according to customer's requirements
Hydraulic Tile Pressing Technology: Integrates a high-pressure hydraulic pressing station into the roll forming line, embossing authentic glazed tile textures and stepped profiles onto the metal sheet to mimic traditional concrete or clay roofing aesthetics.
High-Rigidity Machine Construction: Built on a reinforced industrial-grade steel frame with thickened side plates, designed to withstand the immense downward force of the hydraulic pressing station without deflection or vibration.
Precision Roll Forming & Cutting: Utilizes precision-ground 45# forged steel rollers to shape the corrugated profile, paired with a synchronized hydraulic cutting system featuring Cr12 blades (HRC 58-62) for burr-free, exact-length cuts (±1-2mm tolerance).
Intelligent PLC Automation: Powered by an imported PLC (Siemens/Mitsubishi/Delta) with a user-friendly touch screen, enabling operators to easily program batch counts, panel lengths, and monitor real-time system diagnostics for efficient production.
Wear-Resistant Forming Components: All critical forming rollers and shafts are manufactured from premium materials with hard chrome plating and heat treatment, ensuring long service life and maintaining the flawless surface finish of pre-painted coils.
The Glazed Concrete Corrugated Roll Forming Machine is a specialized production solution designed to bridge the gap between traditional architectural aesthetics and modern metal roofing performance. Unlike standard trapezoidal or corrugated machines, this equipment incorporates a critical hydraulic pressing stage that physically embosses the steel sheet, creating the distinctive stepped, tile-like appearance of glazed concrete or clay roofs.
| No. | Main Parameter / Feature | Details |
|---|---|---|
| 1 | Applicable Material | Color steel / Galvanized steel / Aluzinc coil |
| 2 | Material Thickness Range | 0.4 - 0.8 mm |
| 3 | Material Yield Strength | 235 - 550 MPa |
| 4 | Coil Width Range | 1000 / 1200 / 1250 mm (customizable) |
| 5 | Profile Type | Glazed Concrete Corrugated Tile |
| 6 | Forming Speed | 6 - 10 m/min (slower due to pressing cycle) |
| 7 | Number of Roller Stations | 14 - 18 rows (including pressing stations) |
| 8 | Main Motor Power | 5.5 - 7.5 kW |
| 9 | Hydraulic Station Power | 7.5 - 11 kW (High-pressure for pressing) |
| 10 | Roller Material | 45# forged steel with hard chrome plating (0.05mm) |
| 11 | Shaft Material | 45# / 40Cr steel, diameter 75-85mm, tempered & polished |
| 12 | Cutting Blade Material | Cr12 mould steel with quenching treatment (HRC 58-62) |
| 13 | Cutting Method | Hydraulic post-cut, automatic pause and cut |
| 14 | Control System | PLC with touch screen (Siemens / Mitsubishi / Delta) |
| 15 | Voltage | 380V / 50Hz / 3 Phase (customizable) |
| 16 | Machine Dimensions | Approx. 8m - 12m × 1.5m - 1.8m × 1.3m - 1.7m |
| 17 | Machine Weight | Approx. 6 - 10 Tons |
| 18 | Length Tolerance | ±1 - 2 mm |
| 19 | Uncoiler Capacity | Up to 5 tons (manual or hydraulic) |
| 20 | Driving Mode | Chain transmission |
| 21 | Warranty | 12-24 months free warranty + lifelong technical support |
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