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USA Popular Floor Deck Roll Forming Machine
Product output: Composite floor deck / steel floor deck sheets
Applicable material: Galvanized steel / structural steel coils
Feeding width: Customizable (per deck profile)
Sheet thickness: 0.8-1.5 mm
Rib height: 50-76 mm (typical US profiles)
Profile length: Customizable
Operation mode: PLC automatic control
Product Briefing
Anti-Pooling Design: Clutch and bearing-mounted rollers prevent jamming during deep-rib forming.
Deep Rib Forming: Handles rib heights from 50 to 76 mm with multi-station progressive forming.
Embossment Rollers: Press dimples into ribs for mechanical bond with concrete.
Dual Motor Drive: Two 11 KW motors provide balanced power for thick steel deck sheets.
Hydraulic Shear: Floor-standing dual-cylinder shear with gravity-assisted stacking.
US Market Focus: Configured for composite deck profiles popular in American building projects.
Detailed Description
Technical Specifications
| Component | Specification |
|---|---|
| Material of rollers | High grade 45# forged steel, surface hard chromium plating |
| Rows of rollers | 22-27 stations (up to 34 for deep profiles) |
| Material of shafts | High grade 45# forged steel |
| Diameter of shafts | 100 mm |
| Main drive | Dual motors, 2 x 11 KW |
| Chain drive | Heavy-duty 2-inch chain |
| Material of cutting blade | Cr12 Heat Treatment |
| Shear type | Dual-cylinder floor-standing hydraulic shear |
| Speed | 10-15 m/min |
| Side plate thickness | 18-25 mm |
| Anti-pooling devices | Clutch, bearing-mounted wheels, pressure bars, gear drives |
Technical Advantages (Based on Specifications)
Wear-Resistant Forming: 45# forged steel rollers with hard chromium plating withstand the high friction of deep-rib deck forming.
Jam-Free Operation: Clutch and bearing-mounted roller design prevents material pooling, a common failure point in floor deck machines.
Deep Profile Capacity: Multi-station progressive forming handles 50-76 mm rib heights for composite slab construction.
Balanced Power: Dual 11 KW motors drive thick steel sheets evenly through all forming stations.
Heavy-Duty Frame: 18-25 mm side plates and 100 mm shafts support the high forming forces of thick deck material.
Clean Cutting: Cr12 heat-treated blades with dual-cylinder shear deliver square cuts across the full deck width.
Stable Output: 10-15 m/min forming speed suits standard floor deck production volumes.
