Uncoiling and Shearing Production Line

Product Attributes :

This Uncoiling and Shearing Production Line is a high-efficiency automated system designed to convert steel or aluminum coils into precise flat sheets. Integrating advanced PLC control, precision leveling, and hydraulic shearing, it guarantees accurate cutting and excellent flatness. Ideal for steel service centers and industrial manufacturing, this line maximizes productivity while ensuring top-tier metal processing quality.

Product Description

Product Overview

This automated uncoiling and shearing production line efficiently processes metal coils into flat sheets. It ensures precise cutting and smooth leveling for high-quality industrial manufacturing.

Product Detailed Description

The Uncoiling and Shearing Production Line is a highly automated metal processing system designed to convert large steel or aluminum coils into flat sheets of precise dimensions. The complete workflow integrates an uncoiler, leveling machine, feeding system, hydraulic shearing unit, and automatic stacking table.

Driven by an advanced PLC control system, this line guarantees high-speed operation, accurate length cutting, and excellent flatness. It is widely applicable for processing cold-rolled steel, hot-rolled steel, galvanized steel, and aluminum coils, making it an essential piece of equipment for steel service centers, automotive manufacturing, home appliance production, and the construction industry.

Technical Parameters

Technical Specification	Details
Applicable Materials	Cold Rolled Steel, Hot Rolled Steel, Galvanized Steel, Aluminum Coil
Material Thickness	0.3mm – 6.0mm
Material Width	Max 1600mm (Customizable)
Shearing Speed	0 – 60 m/min
Cutting Tolerance	±1.0mm
Leveling Accuracy	Flatness tolerance ≤ 1.5mm/m
Shearing Blade Material	Cr12MoV / SKD11
Control System	PLC + Touch Screen
Power Supply	380V/50Hz/3Phase (Customizable)

Main Components & Workflow

Uncoiler & Feeding Car: Hydraulic uncoiler with motorized feeding car for easy and safe coil loading.
Pinch & Leveling Unit: Precision leveling rollers remove internal stress and ensure perfect flatness.
Servo Feeding System: High-precision servo motor drives the material for accurate length measurement.
Hydraulic Shearing Machine: Flying shear or stop shear mechanism for clean and burr-free cutting.
Automatic Stacking Table: Pneumatic or hydraulic stacking system for neat and orderly sheet collection.

Key Features & Advantages

High Precision: Advanced servo feeding system guarantees accurate sheet length and cutting tolerance.
Excellent Flatness: Multi-roller leveling unit ensures high-quality surface finish.
PLC Touch Screen Control: Fully automated operation, easy parameter setting, and real-time fault diagnosis.
Durable Blades: High-quality tool steel blades guarantee long service life and clean cuts.
Modular Design: Easy installation, maintenance, and future upgrades to meet growing production needs.
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