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Product Briefing
Heavy-Duty Transmission System: Equipped with high-torque double-row chains and precision-aligned drive shafts to ensure smooth material flow through every forming stage.
High-End Roller Precision: Rollers are manufactured from premium 45# forged steel, precision CNC-machined, and hard-chrome plated for superior durability and surface protection.
Smart Automation Interface: Features a full-color touch screen PLC system that supports batch programming, automatic length calibration, and real-time fault diagnostics.
Superior Material Versatility: Optimized for processing diverse coils including galvanized steel, Galvalume, and pre-painted metal with thickness ranging from 0.3mm to 0.8mm.
Integrated Hydraulic Cutoff: Utilizes a high-accuracy post-forming hydraulic cutting unit with a Cr12Mov blade to provide clean, deformation-free edges for every finished sheet.
Detailed Description
Technical Parameters
| Feature | Technical Specification |
|---|---|
| Material Capability | Pre-painted / Galvanized / Galvalume Steel Coils |
| Thickness Range | 0.3mm - 0.8mm (Customizable for heavy gauge) |
| Coil Feeding Width | 1000mm / 1200mm / 1220mm / 1250mm |
| Forming Stations | 16 - 22 Stages (Optimized for deep rib stability) |
| Production Speed | 15 - 25 Meters Per Minute (Excluding cutting time) |
| Drive Shaft Diameter | Φ75mm - Φ85mm Solid Induction Hardened Shafts |
| Drive Mechanism | High-Strength 1.0/1.2 Inch Double-Row Chain |
| Control Logic | Industrial PLC (Siemens / Mitsubishi / Delta / Schneider) |
Unique Technical Advantages
Stress-Relief Profile Engineering: Our proprietary roller sequence includes specialized stress-relief stations that prevent "oil canning" and edge waves, ensuring a perfectly flat finish even for deep-rib profiles.
Active Cooling Hydraulic Station: The integrated hydraulic unit features an independent air-cooled ventilation system, maintaining consistent oil viscosity and cutting power during 24/7 high-temperature operations.
Precision Tapered Roller Bearings: All main drive shafts are fitted with high-quality tapered roller bearings to reduce friction, minimize wear, and ensure quiet operation over years of heavy use.
Pre-Tested Modular Assembly: Every production line undergoes a rigorous 48-hour continuous test run at our facility and is shipped as a modular unit for rapid on-site commissioning and immediate ROI.
