Smart Automatic Four-Peak Floor Deck Machine

Smart Automatic Four-Peak Floor Deck Machine

Product Attributes :

Material: GI / PPGI

Material Thickness: 1.2-2.0mm

Main roll forming machine Power: 15KW*2sets

Motor: Siemens

Forming Speed: 8-15m/min

Machine size: 9000*1700*1500mm

Machine weight: 15000KG

WhatsApp：+8615613727379

Product Description

Product Introduction:

Intelligent PLC Automation: Equipped with a smart PLC system that synchronizes decoiling, forming, counting, and cutting. Operators can input batch lengths via the touch screen, and the machine will automatically execute flawless production runs.

Precision Servo-Driven Forming: Utilizes high-torque motors and precision gear transmission to ensure that the complex four-peak geometry is formed with millimeter-level accuracy, eliminating panel twisting or edge waves.

Flawless Hydraulic Flying Cut: Features a synchronized flying cut system that cuts panels on the fly without stopping the machine, ensuring perfectly square edges with zero burrs and maintaining high production efficiency.

Real-Time Diagnostics & Safety: The smart HMI interface monitors motor loads, hydraulic pressure, and encoder feedback in real-time, automatically alerting operators to potential issues to prevent downtime.

Labor-Saving Design: Fully automated operation significantly reduces the reliance on skilled labor, allowing a single operator to manage the entire four-peak floor deck production line efficiently.

Product Description & Parameters:
The Smart Automatic Four-Peak Floor Deck Machine represents the pinnacle of modern roll forming technology tailored for the YX30-286-1215 profile. Traditional floor deck machines often struggle with maintaining consistent geometry during high-speed production; our smart automation solves this by providing continuous, real-time adjustments.

The intelligent control algorithm ensures that the material tension remains perfectly balanced throughout the forming process, which is critical for the structural integrity of four-peak panels. Combined with the precision flying cut system, this machine delivers ready-to-install floor decks with exceptional dimensional accuracy. For manufacturers looking to upgrade their production lines, reduce labor costs, and guarantee premium product quality for high-end construction projects, this smart four-peak machine is the ultimate investment.

No.	Main Parameter / Feature	Details
1	Applicable Material	Galvanized Steel Coil (GI), Aluminum Coil
2	Material Thickness	0.75 - 1.2 mm
3	Profile Model	YX30-286-1215 (Four-Peak)
4	Forming Speed	15 - 20 m/min (High Efficiency)
5	Forming Stations	18-22 rows
6	Main Motor Power	11 kW (High Torque)
7	Hydraulic Power	5.5 kW
8	Roller Material	GCr15 Bearing Steel, Quenched & Chrome Plated
9	Shaft Material	45# Forged Steel, Dia. 80mm
10	Cutting Blade Material	Cr12MoV, Quenched (HRC 58-62)
11	Cutting Tolerance	±1 mm
12	Control System	Smart PLC + 10" Touch Screen (Siemens)
13	Encoder Brand	Omron / Siemens
14	Voltage	380V / 50Hz / 3 Phase
15	Machine Dimensions	Approx. 11.0m x 1.6m x 1.7m
16	Machine Weight	Approx. 10 - 13 Tons
17	Decoiler	8T Hydraulic Decoiler with Tension Control
18	Warranty	12-24 Months + Lifetime Tech Support