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Rock Wool And EPS Foam Composite Panel Production Line
Product output: Rock wool / EPS foam sandwich (composite) panels
Applicable material: Galvanized steel / Pre-painted (color coated) steel
Feeding width: 1200 mm (standard) / Customizable
Sheet thickness: 0.3-0.8 mm
Core material & thickness: Rock wool / EPS foam, thickness customizable
Profile length: Customizable
Operation mode: PLC automatic control
Product Briefing
Dual Core Capability: Produces both rock wool and EPS foam sandwich panels on one line, with simple changeover.
Dual Forming Units: Upper and lower steel skins are formed simultaneously for consistent panel geometry.
Glue Lamination System: Dual glue pumps ensure even adhesive distribution across the panel width.
Fire Resistant Option: Rock wool core provides inherent fire resistance for strict building code markets.
Automatic Cutting: PLC-controlled fly cut delivers accurate, repeatable panel lengths.
Space Saving Layout: Straight-line configuration simplifies workshop planning and material flow.
Detailed Description
Technical Specifications
| Component | Specification |
|---|---|
| Material of rollers | High grade 45# forged steel, surface hard chromium plating |
| Rows of rollers | 14 stations |
| Material of shafts | High grade 45# forged steel |
| Diameter of shafts | 50 mm |
| Material of cutting blade | Cr12 Heat Treatment |
| Speed | 10-15 m/min |
| Side plate thickness | 16 mm |
| Forming units | Upper and lower dual forming units |
| Glue system | Dual glue pumps |
| Core feeding | Rock wool feeding unit + EPS foam feeding system |
| Cutting | PLC-controlled fly cut, length customizable |
Technical Advantages (Based on Specifications)
Wear Resistance: 45# forged steel rollers with hard chromium plating deliver a durable forming surface for continuous production of both steel skins.
Surface Protection: Hard chromium plating helps preserve the coating of pre-painted steel during forming, keeping panel faces clean.
Structural Rigidity: 16 mm side plates reinforce the machine frame, supporting stable alignment of the upper and lower forming units.
Stable Transmission: Solid 50 mm shafts made of 45# forged steel provide reliable support for the forming rollers.
Durable Cutting: Cr12 heat-treated blades maintain cutting edge hardness for repeated panel sizing.
Consistent Output: 10-15 m/min forming speed supports standard industrial production of insulated panels.
Even Lamination: Dual glue pumps maintain consistent adhesive flow for a firm bond between skins and core.
