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Fully Automatic Rock Wool And EPS Sandwich Panel Roll Forming Machine
This high-performance Fully Automatic Rock Wool and EPS Foam Integrated Production Line is engineered for the continuous manufacturing of high-quality insulated sandwich panels. By integrating two distinct core material feeding systems into a single 65-meter S-type production line, it allows manufacturers to switch between fireproof rock wool and lightweight EPS foam panels with maximum efficiency. Built on a reinforced structural foundation, the system coordinates precise decoiling, multi-stage roll forming, automated gluing, high-pressure heating, and synchronized flying-saw cutting to deliver panels with superior structural integrity and thermal insulation properties for global industrial construction standards.
Product Briefing
Integrated Dual-Core Logic: Features a specialized multi-purpose feeding system that supports both fireproof rock wool and thermal-insulating EPS foam cores.
S-Type Full Automation: A comprehensive 65-meter production line that manages the entire workflow from raw coil feeding to final panel stacking without manual intervention.
Precision Gluing & Heating: Advanced automated glue spraying and multi-stage heating zones ensure a perfect, permanent bond between the steel skins and the core material.
Versatile Joint Configurations: Capable of producing various joint types including Lap Joint, Cap Joint, and Secret-Fix for roof and wall panels.
High-Speed Synchronized Cutting: Equipped with a high-precision flying saw or ribbon-cutting system that tracks the panel speed for perfect length accuracy without stopping the line.
Detailed Description
Technical Parameters
| Component | Technical Specification |
|---|---|
| Line Type | Fully Automatic Integrated (Rock Wool & EPS Foam) |
| Total Line Length | Approximately 65 Meters (Standard S-Type Layout) |
| Core Material | Rock Wool (Fireproof) / EPS Foam / Glass Wool |
| Panel Thickness | 50mm - 250mm (Adjustable) |
| Effective Width | 950mm / 960mm / 980mm / 1000mm / 1150mm |
| Steel Thickness | 0.3mm - 0.8mm (Pre-painted Galvanized Steel) |
| Production Speed | 3m - 7m Per Minute (Depending on glue curing and material) |
| Heating Zone | 6m - 12m Pressing Zone with Constant Temperature Control |
| Cutting Unit | Synchronized Flying Saw or High-Speed Ribbon Cutter |
| Control Logic | Centralized Smart PLC (Siemens / Mitsubishi / Schneider) |
Unique Technical Advantages
Intelligent Core Transition: Our proprietary feeding interface allows for rapid transitions between rock wool and foam materials, minimizing downtime and optimizing factory ROI.
Reinforced Laminating Press: Features an oversized, high-pressure continuous caterpillar press that provides uniform pressure across the entire panel surface, preventing delamination and surface ripples.
Automated Dust Extraction: Integrated rock wool cutting and dust collection system ensures a clean factory environment and protects the health of the operators during fireproof panel production.
Synchronized Multi-Drive Logic: All sections of the line are synchronized via high-precision frequency inverters, ensuring that the top skin, bottom skin, and core material move at a perfectly matched velocity to prevent internal shearing.
