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Product Description
Product Introduction
Product Description & Parameters
The Light Gauge Steel Villa House Structure Roll Forming Machine is a highly automated, intelligent cold roll forming production line specifically designed for the modern prefabricated construction industry. It transforms galvanized or aluzinc steel coils into the essential structural framework (keels) for light steel villas, modular homes, and low-rise commercial buildings. The machine's core advantage lies in its seamless integration with 3D structural design software. Operators simply input the building design data via a touch screen, and the PLC system automatically controls the uncoiling, leveling, punching, roll forming, inkjet printing, and cutting processes. The high-precision hydraulic punching units can create complex hole patterns required for electrical wiring, plumbing, and secure screw connections, drastically reducing on-site labor and material waste.
The Light Gauge Steel Villa House Structure Roll Forming Machine is a highly automated, intelligent cold roll forming production line specifically designed for the modern prefabricated construction industry. It transforms galvanized or aluzinc steel coils into the essential structural framework (keels) for light steel villas, modular homes, and low-rise commercial buildings. The machine's core advantage lies in its seamless integration with 3D structural design software. Operators simply input the building design data via a touch screen, and the PLC system automatically controls the uncoiling, leveling, punching, roll forming, inkjet printing, and cutting processes. The high-precision hydraulic punching units can create complex hole patterns required for electrical wiring, plumbing, and secure screw connections, drastically reducing on-site labor and material waste.
| No. | Main Parameter / Feature | Details |
|---|---|---|
| 1 | Applicable Material | Galvanized steel coil / Aluzinc (Zinc-Alum) steel coil |
| 2 | Material Thickness Range | 0.6 - 1.5 mm |
| 3 | Material Yield Strength | G300 - G550 MPa |
| 4 | Profile Types | C-studs, U-tracks, Top Hat channels (customizable) |
| 5 | Forming Speed | 15 - 30 m/min (adjustable via servo/frequency converter) |
| 6 | Number of Roller Stations | 14 - 20 stations (depending on profile design) |
| 7 | Main Motor Power | 7.5 kW - 11 kW (Servo Motor) |
| 8 | Hydraulic Station Power | 5.5 kW - 7.5 kW |
| 9 | Roller Material | SKD-11 / GCr15 forged steel with hard chrome plating |
| 10 | Shaft Material | 40Cr / 45# steel, diameter 80-90mm, tempered and polished |
| 11 | Punching System | Servo-driven hydraulic punching (dimple, web, lip holes) |
| 12 | Cutting Blade Material | Cr12MoV mould steel with quenching treatment (HRC 58-62) |
| 13 | Cutting Method | Hydraulic flying shear / Post-cut, automatic pause and cut |
| 14 | Control System | PLC control with touch screen (Mitsubishi / Delta / Siemens) |
| 15 | Design Software Integration | Vertex BD / FrameCAD (CSV data import) |
| 16 | Voltage | 380V / 50Hz / 3 Phase (customizable) |
| 17 | Machine Dimensions | Approx. 12m - 18m × 1.8m - 2.2m × 1.6m - 2.0m |
| 18 | Machine Weight | Approx. 8 - 15 Tons |
| 19 | Length Tolerance | ±1 - 2 mm |
| 20 | Warranty | 12-24 months free warranty + lifelong technical support |
Scene diagram
Product Details
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