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High Speed Solar PV Mounting Bracket Roll Forming Machine
Material of rollers: High grade 45# forged steel, surface hard chromium plating
Rows of rollers: 14 stations
Material of shafts: High grade 45# forged steel
Diameter of shafts: 50 mm
Material of cutting blade: Cr12 Heat Treatment
Speed: 10-15 m/min
Side plate thickness: 16 mm
Product Briefing
Bracket-Specific Profile Precision: Engineered to produce PV mounting brackets with accurate slot dimensions and consistent cross-sections for perfect module alignment.
Servo-Controlled Cutting: Features a high-precision servo cutting system that eliminates burrs and maintains strict length tolerances for rapid on-site installation.
Corrosion-Resistant Processing: Optimized for forming Galvalume and pre-galvanized steel coils to protect the long-term integrity of outdoor solar structures.
Intelligent PLC Automation: Centralized control system manages batch tasking, material feeding, and cutting with minimal operator intervention.
Reinforced Structural Base: Built on a heavy-duty steel frame to eliminate vibration and ensure long-term mechanical alignment during continuous operation.
Detailed Description
Technical Parameters
| Component | Technical Specification |
|---|---|
| Product Output | PV Mounting Bracket / Solar Support Profile |
| Material Type | Galvalume / Pre-galvanized / Hot-dip Galvanized Steel |
| Material Thickness | 1.5mm - 3.0mm (High-Strength Support Sections) |
| Profile Width | 40mm - 120mm (Customizable) |
| Forming Stations | 12 - 20 Rows (Customized for Bracket Geometry) |
| Shaft Diameter | Φ50mm - Φ75mm Solid Induction Hardened Shafts |
| Drive Method | High-Torque Double-Row Chain / Gearbox Drive |
| Cutting System | Servo High-Speed Cutting / Hydraulic Cutoff |
| Production Speed | 15 - 25 Meters Per Minute |
| Control System | Industrial PLC (Siemens / Mitsubishi / Delta) |
Unique Technical Advantages
Zero-Burr Cutting Logic: The servo cutting system is synchronized with line speed, producing clean, burr-free edges essential for safe PV module mounting.
Anti-Twist Forming Sequence: Specialized roller calibration prevents profile twisting, ensuring perfectly straight brackets for accurate solar panel alignment.
Coating Protection Logic: The forming process is optimized to preserve the zinc coating on Galvalume steel, maintaining the anti-corrosion performance of the finished bracket.
High-Volume Capacity: Engineered for continuous high-speed operation to support large-scale solar farm project timelines.
